Air Lance Vacuum Cleaning

When it comes to delicate components like selective catalytic reduction (SCR) systems, plant maintenance managers need safe and reliable cleaning services. Catalyst systems control gas emissions and promote the performance of downstream equipment, making it vital to clean them regularly. At EAI Industrial Services, we provide specialized catalyst system cleaning using air lancing and vacuuming to remove contaminant buildup for efficient operations.

Some components in a plant are simply too delicate for high powered cleaning like CO2 blasting, water blasting or chemical washing. In addition to the cleaning of catalyst, some catalyst modules have multiple layers or are inaccessible for traditional cleaning. Insulation and gaskets fail over time and retainers in the catalyst stack may have been damaged by heat or during previous maintenance procedures, allowing the catalyst to shift. In these cases, detrimental bypassing of combustion gas will degrade the catalyst performance. EAI can pull the catalyst for cleaning, repair and rebuild, then re-stack the catalyst modules to return it to like new condition.

Catalyst Cleaning Pain Points

Catalyst cleaning in industrial facilities is essential for optimal operational performance and efficient energy use. As a complex process that requires highly specialized knowledge, maintenance managers may face various issues like:

Implementing the right cleaning method that preserves structural integrity and cleans hard-to-reach areas.
Setting aside resources to invest in costly cleaning equipment for in-house use.
Taking time to train employees, which can subtract time from production tasks.
Keeping up with environmental regulations to ensure compliance.
Finding the time to keep up with regular maintenance.

Access Reliable Air Lancing Solutions

To meet all your catalyst cleaning needs, EAI employs air lancing and vacuuming to eliminate contaminants. Through decades of experience, we have discovered that air lancing is the ideal technique for cleaning SCR, selective catalytic oxidation (SCO), carbon monoxide and other catalyst systems. You can leverage our knowledge, high-quality air lancing equipment and expert technicians to save time and money.

Our team conducts preventive maintenance, freeing time for you and your team to focus on other tasks. We also understand and keep up with environmental regulations to remain compliant.

How Air Lance Cleaning Works

We use the air lance system’s nozzle to perform targeted cleaning throughout the catalyst. The equipment uses compressed air to disengage contaminants, which the vacuum sucks and moves to a collection container. It also has a filtration system to trap fine particles, ensuring a clean work environment for your employees. We can adjust the amount of compressed air we apply depending on the degree of cleaning required. Our experts also repair and rebuild the catalyst module during cleaning if the situation demands it.

Our air lancing and vacuuming systems are trailer-based for easy transportation from site to site.

Benefits of Our Industrial Vacuum Services

Air lancing provides a thorough cleaning while protecting the catalyst’s structural integrity. We’ll schedule a routine maintenance plan to prevent ammonia slip and promote optimal performance of heat recovery steam generators (HRSGs) and other downstream equipment.

Other benefits of our services include:

Prolonged catalyst life and reduced premature repairs.
Optimized catalyst performance.
Improved employee safety since our method is chemical-free.
Enhanced facility efficiency, which reduces electricity costs and boosts production.
Increased peace of mind knowing your systems are receiving expert servicing.

Why Choose EAI for Air Lancing and Vacuuming?

Since 1989, we have fulfilled the cleaning needs of many clients, including well-known companies like Xerox, the U.S. Department of Energy and the National Aeronautics and Space Administration (NASA). Our tailored approach enables us to deliver reliable services that meet your unique situation.

We understand catalysts well, positioning us to carefully pull them out for cleaning and return them correctly. Our experts recognize the importance of your investments and have the skills to help you take care of them. We’re also available to provide emergency air lancing services.

Contact EAI for Expert Air Lance Cleaning

Choose EAI when you need turnkey industrial vacuum services in the U.S. We serve various industries, including pulp and paper, power generation, manufacturing and automotive. Our team observes safety and environmental standards when cleaning, allowing you and your team to operate confidently.

Air Lance & Vacuum / Catalyst Repair